How To Choose The Right Backing For Your Custom Patches

Custom patches are cool an’ all, but have you ever had one fall off or flap around on your jacket like a demented sea lion?

Choosing the proper backing for your custom patches can be all the difference between an awesome product your clients love and one that doesn’t quite live up to your standards. Choosing the right backing not only affects the patch's durability but also its functionality. 

We have several backing options, including sew-on, stick-on, magnetic, iron-on, and Velcro patches. Each has its advantages and uses.

This guide will help you understand your options and provide you with the knowledge to make an informed choice.

Let’s get ‘stuck’ in …. Heh.

The Importance of Selecting the Right Backing

Choosing the correct backing for your patch is crucial. It affects durability and functionality significantly as the backing determines how and where the patch can be applied.

Different activities demand varied backing types. High-contact surfaces need stronger attachments to ensure the patch stays secure during use. The backing also influences the patch’s lifespan. Some options withstand washing and weather better. So, select a backing that matches your intended use.

In addition to function, consider aesthetics. The backing choice can affect the look and feel of the final product. It’s essential for the patch to perform well and complement the item it’s attached to.

Sew-On Patches: The Classic Choice

By choosing a sew-on backing, you’re technically choosing no backing at all. Indeed, when you want to make sew-on patches with us, select “none” in the second fixings drop-down. The lack of attachment on the back of the patch makes sewing them on a breeze.

Sew-on patches are revered for their traditional appeal. They offer durability and permanence that makes them suitable for heavy-duty applications. This kind of patch can withstand frequent washing, rambunctious activities, and the rough and tumble of a physical life. They are ideal for uniforms and outerwear, and their attachment method is simple and secure.

Benefits of Sew-On Patches

• Can be applied to almost any material
• Permanent attachment
• High durability
• Ideal for frequent use
• Traditional and classic look

Sew-on patches work well with most fabrics, in fact, you can apply these patches to more types of material than any of the other patches. They can be applied by hand or machine, and their versatility is a key advantage.

How to Sew On Patches for Durability

To sew a patch effectively, carefully position it on the fabric and ensure it is flat and properly aligned. Use a strong thread that matches the patch's color. This provides both strength and aesthetics. 

Use a tight stitch to maximize attachment.

Whether using a machine or hand sewing, maintain even tension to prevent puckering and keep the patch looking neat and smooth.

Iron-On Patches: The Heat-Activated Solution

Iron-on patches are a practical choice for many because they’re ridiculously easy to attach, especially if you don’t have any sewing skills. Iron-on backings use a heat-activated adhesive to bond with fabric. This method ensures a firm and durable attachment. These patches are popular for their ease of use because they’re beginner-friendly and are ideal for casual garments and accessories.

Benefits of Iron-On Patches

• Quick application process
• Super-easy to apply
• Durable bond to fabric
• Ideal for repairing clothes and bags

Applying them is straightforward. Just use an iron or heat press. Their simplicity makes them a favorite for personal and commercial use.

Applying Iron-On Patches Correctly

To ensure a solid bond, follow specific steps. Start by preheating the fabric to help the adhesive activate properly. Ensure the iron is set to the correct temperature. Too low, and the patch won't stick; too high, it could damage the fabric. Press firmly for the recommended time. ALWAYS read the instructions that come with your patches and your material before applying a hot iron to your gear, lest you end up with a patch that won't stick or a melted, plasticky mess.

Finally, let the patch cool before testing the bond, as the cooling period is crucial for setting the adhesive. 

Check out our handy iron-on patch guide for more detailed instructions.

Velcro Patches: The Versatile Option

Velcro patches are known for their flexibility and reusability. They feature a two-part system: hooks and loops that allow for quick attachment and removal.

These patches are perfect for items requiring frequent changes. They offer convenience for tactical gear, morale patches, and sports uniforms. Their versatility makes them a popular choice.

Advantages of Velcro Patches

• Easy to attach and detach
• Suitable for various fabrics
• Reusable and adjustable

Velcro patches provide the freedom to customize and swap designs with ease; they are reliable and offer a secure hold. 

Maintaining Velcro Patches for Longevity

Proper maintenance extends a Velcro patch's lifespan. Keep the hooks and loops clean of lint and debris.

Regularly inspect for wear and tear. Replace worn-out loops to ensure a strong grip. Store them properly to prevent damage.

Stick-On Patches: The Convenient Alternative

Stick-on patches offer a quick and easy solution and are perfect for temporary or one-time use. No sewing skills are needed for the application. Their ease of use makes them popular with kids and crafters. However, they aren't as durable as sew-on, iron-on, or velcro options. These patches can easily peel off as they’re not intended to be permanent.

Advantages of Stick-On Patches

• Quick and easy to apply
• Stick to hard surfaces
• No sewing required
• Great for temporary designs

Stick-on patches are perfect for events or special occasions and ideal when you need a patch in a hurry. Peel and stick, and you're ready to go.

Making Stick-On Patches Last

To maximize their lifespan, place stick-on patches on smooth, clean surfaces. Avoid areas with heavy wear or washing. Always remove them gently to prevent damage.

Magnetic Patches: The Modern Twist

Magnetic patches offer a unique and flexible approach. They attach without sewing or ironing, using magnetism. This feature allows them to be easily repositioned. These patches are great for non-fabric surfaces. They work well on items like bags, hats, or metal objects.

Ideal Uses for Magnetic Patches

• Temporary attachment for frequent changes
• Safe use on metal surfaces
• Non-permanent applications

Magnetic patches require no tools for application. Align the magnets, and they hold securely. They are the easiest type of patches to apply, and they’re even easier to remove from your chosen surface.

Caring for Magnetic Patches

To maintain their performance, keep magnets clean. Dust and debris can weaken their hold. Regularly wipe them with a soft cloth. Avoid placing near electronic devices. Magnetic fields can interfere with some electronics. Store them in a dry place when not in use.

Factors to Consider When Choosing a Patch Backing

Choosing the right patch backing involves various considerations that impact the final appearance and functionality. Start with the material of the item. Fabric type dictates which backing will adhere best. For example, Velcro is great for fabric with some texture.

Think about the patch's intended use. Will it be subject to frequent washing or heavy-duty use? Sew-on backings provide permanence for demanding applications.

Consider the convenience factor. Some backings are more straightforward to apply than others. Stick-on and magnetic options are quick but might lack long-term durability. The aesthetic appeal also matters. Different backings affect the overall look. An iron-on patch offers a seamless finish, while sew-on patches add a classic touch.

Key Considerations for Patch Backing:

• Material compatibility
• Intended use and durability
• Ease of application
• Visual appeal and finish
• Cost and customization options

Keep these factors in mind for a well-suited patch. Balancing these aspects ensures satisfaction with your choice.

Conclusion: Making an Informed Decision

Choosing the right patch backing enhances your patch's usefulness and the saleability of your products. It ensures the patch complements its intended use and material. With numerous options available, understanding each backing's benefits is crucial.

The choice should also reflect budgetary needs and aesthetic preferences. Prioritize your application goals to find the best fit. By staying informed, you can make wiser decisions. The proper backing enhances function and extends the lifespan of your patches. Take the time to explore each option thoroughly before deciding.

If you’ve decided which backing is right for your patches and you’re ready to get started, contact our sales team to get the ball rolling.